About Us
Algoritm Consulting Group LLC is a full-cycle digital automation provider for the textile industry, delivering solutions from cotton harvesting to finished garments. We combine expertise in ERP, MES, IoT, GPS, RFID, barcode systems, and machine data integration to create complete digital ecosystems that allow real-time production monitoring and data-driven management.
Core Competencies
1. Cotton Cluster Management
- GPS tracking of trucks and cotton harvesters
- Field yield and logistics monitoring
- Real-time delivery tracking
2. Ginning Automation
- Automated cotton intake and bale monitoring
- Warehouse and logistics integration
3. Spinning (Yarn Production)
- MES tracking of all spinning processes
- Output, waste, quality, and efficiency monitoring
4. Yarn Dyeing & Fabric Finishing
- Dye recipe management and chemical tracking
- Batch/LOT traceability and quality control
5. Knitting & Weaving
- Real-time meter counting, machine RPM, uptime/downtime
- Magnetic sensors for older machines, direct data for modern machines
- Automatic roll generation and operator performance monitoring
6. Sewing Department Automation
- Barcode bundle tracking and WIP monitoring
- Piece-rate salary calculation and operator analytics
- Quality and defect traceability
7. RFID Warehouse & Logistics
- UHF RFID tagging for fabric rolls
- Inventory scanning in 20–30 minutes
- GPS tracking of trucks and internal logistics
ERP & MES Modules
- Finance & Accounting
- Planning / PPC
- Production Tracking
- Warehouse Management (WMS)
- HR & Payroll
- Quality Control
- Sales & Export
- Machine & Operator Analytics
- Full Traceability Across All Stages
Technology Overview
- GPS for vehicles and harvesters
- Magnetic sensors for knitting and weaving
- IoT devices for counting and monitoring
- UHF RFID for warehouse rolls
- Barcode systems for sewing production and payroll
Value Delivered
- Efficiency: Real-time monitoring reduces downtime
- Transparency: Full traceability from field to finished garment
- Profitability: Optimized labor and resource use
- Scalability: Adapts to new machines and facility upgrades
- Data-Driven Decisions: Dashboards for production, QC, planning, and finance